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BizVerify |
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| Metals International Limited |
| Verified By : SMR(HK) |
| Verified Date : 2011-03-25 |
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| FBE/3LPE/PP COATED PIPE DIN30670 CAN/CSA Z245.20 & 21,AS 3862,AS1518 |
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| Model No.︰ | DIN 30670 |
| Brand Name︰ | - |
| Country of Origin︰ | - |
| Unit Price︰ | - |
| Minimum Order︰ | - |
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| Specifications︰ | Coating Specifications:
CAN/CSA-Z245.20 External Fusion Bond Epoxy Coating for Steel Pipe
CAN/CSA Z245.21 External Polyethylene Coating for Pipe
DIN 30670 Polyethylene Coating for Steel Pipes and Fittings, Requirements and Testing
DNV-RP-F106 Factory Applied External Pipeline Coatings For Corrosion Control
EN 10286 Steel tubes and fittings for onshore and offshore pipelines –External three layer extruded polypropylene based coatings.
ISO/DIS 21809, Petroleum and natural gas industries -- External coatings for buried or submerged pipelines used in pipeline transportation systems –
Part 1: Polyolefin coatings (3- layer PE and 3- layer PP)
-Part 2: Fusion-bonded epoxy coatings
IPS-G-TP-335 Material and Construction Standard for Three Layer Polyethylene Coating System
AS 3862 External Fusion-Bonded Epoxy Coating for Steel Pipes
AS/NZS 1518 External Extruded High-Density Polyethylene Coating System for Pipes
AS/NZS 1516 Cement Mortar Lining of Pipelines In Situ
NFA 49-710 External Three-Layer Polyethylene Based Coating,Application by Extrusion
NFA 49-711 External Three-Layer Polypropylene Based Coating,Application by Extrusion
ISO 21809-2:2007, Petroleum and natural gas industries-External coatings for buried or submerged pipelines used in pipeline transportation systems-Part 2: Fusion-bonded epoxy coatings
ISO 21809-3:2008, Petroleum and natural gas industries-External coatings for buried or submerged pipelines used in pipeline transportation systems-Part 3: Field joint coatings
ISO 21809-4:2009, Petroleum and natural gas industries -External coatings for buried or submerged pipelines used in pipeline transportation systems-Part 4: Polyethylene Coatings (2-layer PE)
API RP 5L2 Recommended Practice for Internal Coating of Line Pipe for Non-Corrosive Gas Transmission Service.
NFA 49708 Recommended Practice for Internal Coating of Line Pipe
British Gas BGC/PS/CM1,
BGC/PWS/CM2
NACE RP 0181
NACE RP0394 – National Association of Corrosion Engineers Standard Recommended Practice, Application, Performance, and Quality Control of Plant Applied, Fusion Bonded Epoxy External Pipe Coating.
NACPA Bulletin 12-78 – National Association of Pipe Coating Applicators External Application Procedure for Plant Applied fusion Bonded Epoxy (FBE) to Steel Pipe.
AWWA C200-97: Steel Water Pipe-6 In. (150 mm) and Larger
AWWA C203-02: Coal-Tar Protective Coatings & Linings for Steel Water Pipelines, Enamel & Tpae, Hot-pap. (Incl. add. C203a-99)
AWWA C205-00: Cement-Mortar Protective Lining and Coating for Steel Water Pipe- 4 In. (100 mm) and Larger-Shop papli
AWWA C206-97: Field Welding of Steel Water Pipe
AWWA C207-01: Steel Pipe Flanges for Waterworks Service- Sizes 4 In. Through 144 In. (100 mm Through 3,600 mm)
AWWA C208-01: Dimensions for Fabricated Steel Water Pipe Fittings
AWWA C209-00: Cold-paplied Tpae Coatings for the Exterior of Special Sections, Connections, and Fittings for Steel Water Pipe
AWWA C210: Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipelines
AWWA C213 – American Water Works Association Standard for Fusion Bonded Epoxy Coating for the Exterior of Steel Water Pipelines.
AWWA C214-00: Tape Coating Systems for the Exterior of Steel Water Pipelines
AWWA C215-99: Extruded Polyolefin Coatings for the Exterior of Steel Water Pipelines
AWWA C216-00: Heat-Shrinkable Cross-Linked Polyolefin Coatings for the Exterior of Special Sections, Connections, and Fitting
AWWA C217-99: Cold-paplied Tpae Coatings for Ext. Spec. Sect., Conn., and Fittings for Buried/Submerged Steel Water Pipelines
AWWA C218-02: Coating the Exterior of Aboveground Steel Water Pipelines and Fittings
AWWA C219-01: Bolted, Sleeve-Type Couplings for Plain-End Pipe
AWWA C222-99: Polyurethane Coatings for the Interior and Exterior of Steel Water Pipe and Fittings
AWWA C224-01: Two-layer Nylon-11 Based Polyamide Coating System for Interior and Exterior of Steel Water Pipe and Fittings
AWWA C225-03: Fused Polyolefin Coating Systems for the Exterior of Steel Water Pipelines
PETROBRAS' ET-200.03 Engineering Specification ("Piping Materials for Production and Process Facilities"), which establishes standards for using low density linear polyethylene in carbon steel piping, as to appendix 13 of such specification.
Marine Coating
EN ISO 12944:1998 – Paints & Varnishes – Corrosion Protection of Steel Structures by protective paint system (parts 1 – 8)
ISO 20340:2009 Paints and varnishes – Performance requirements for protective paint systems for offshore and related structures
ISO 15741 Paints and varnishes-Friction-reduction coatings for the interior of on- and offshore pipelines for non-corrosive gases
Plastic Lined
ASTM D4894 PTFE (Polytetrafluorethylene)
ASTM D3307 PFA(Perfluoroalkory)
ASTM D3222 PVDF(Polyvinyledenefluorid)
ASTM D4101 PP(Polypropylene)
Shop Cement Lined Piping
AWWA C205,C104,C602
DIN 2614
British Standard BS 534
British Petroleum GS 106-1
Shell DEP 30.48.30.31-Gen.
Saudi Aramco 01-SAMSS-005
KNPC ENG STD 87C1
API RP 10E
Fusion Bonded Epoxy Coating: AWWA C213
TS 5139,
UNI 9099
Polyurethane Coating: BS 5493
Lining: AWWA C210,TS 5140
Pipe Coating Products
Fusion Bonded Epoxy – Fusion Bond Epoxy is a powder epoxy thermosetting coating applied for anticorrosion protection to steel pipelines. The pipe is first blast cleaned and heated. Then epoxy powder is spray applied by electrostatic guns to melt and form a uniform layer that hardens within a minute from application. Utilizing industry accepted materials supplied by manufacturers such as 3M, DuPont, and Valspar, the facility can apply FBE in a wide range of thickness to cost effectively meet any project specifications.
Fusion Bonded Epoxy with Abrasion Resistance Overcoating (FBE/ARO) – Utilizing two completely separate powder systems, the facility can produce FBE with an ARO at unprecedented processing speeds using industry accepted materials such as 3M 6352, DuPont 7-2610, and Lilly 2040.
Fusion Bonded Epoxy with High Temperature Resistant Overcoating – Utilizing two completely separate powder systems, the facility can produce FBE with a high operating temperature resistant overcoating such as DuPont’s Nap-Gard Gold and 3M’s 6258.
Fusion Bonded Epoxy with Zap-Wrap Overcoating – The facility is capable of processing line pipe with connections and of applying the Zap-Wrap abrasion resistance overcoating to the ends of each pipe.
Three Layer Polypropylene and Polyethylene
Three Layer applications involve a thermoplastic coating applied to steel pipelines as a form of anticorrosion protection. This mechanical resistance is appropriate when the risk of particularly severe coating damages exist. The Three Layer process involved several steps. First, the pipe surface is blast cleaned to remove any external residue from the mill or storage. It is then heated and sprayed with a Fusion Bond Epoxy (FBE) primer followed by the application of an adhesive copolymer and polyolefin polymers that are wrap extruded, one over the other.
There are two types of Three Layer coating available at our facilities:
Three Layer Polyethylene (3LPE)
To improve anticorrosion performance and adhesion, an additional layer of epoxy primer is sprayed onto pipe surfaces prior to the adhesive layer and Polyethylene top layer application. Three Layer Polyethylene is suitable for service temperatures from 60°C to 80°C (85°C peaks). Typical coating thickness is from 1-2 mm to 3-5 mm.
Three Layer Polypropylene (3LPP)
If a wider service temperature range and high stiffness is required, adhesive and top layers, applied over primer layer, are based on polypropylene instead of polyethylene. Three Layer Polypropylene is suitable for service temperatures up to 135 °C (140°C peaks). Typical coating thickness is from 1-2 mm to 3-5 mm.
Three Layer Polypropylene and Polyethylene
Three Layer applications involve a thermoplastic coating applied to steel pipelines as a form of anticorrosion protection. This mechanical resistance is appropriate when the risk of particularly severe coating damages exist. The Three Layer process involved several steps. First, the pipe surface is blast cleaned to remove any external residue from the mill or storage. It is then heated and sprayed with a Fusion Bond Epoxy (FBE) primer followed by the application of an adhesive copolymer and polyolefin polymers that are wrap extruded, one over the other.
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