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DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines

  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
  • DNV OS-F-101,ISO 21809-5 CWC (Concrete Weight Coating) Subsea Pipelines
Model No.︰-
Brand Name︰CWC PIPE,CONCRETE WEIGHTED COATED SUBSEA PIPELINE
Country of Origin︰-
Unit Price︰US $ 300 / CBM
Minimum Order︰200 CBM
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Product Description

OD

W/T

inch

mm

inch

8-5/8

219.1

0.203-0.344

10-3/4

273.1

0.203-0.500

12-3/4

323.9

0.219-0.500

14

355.6

0.219-0.562

16

406.4

0.219-0.562

18

457

0.219-0.562

20

508

0.219-0.562

22

559

0.219-0.625

24

610

0.219-0.625

26

660

0.219-0.625

28

711

0.219-0.625

30

762

0.219-0.625

32

813

0.250-0.751

34

864

0.250-0.751

36

914

0.250-0.751

38

965

0.250-0.751

40

1016

0.250-0.751

42

1067

0.250-0.751

44

1118

0.250-0.751

46

1168

0.250-0.751

48

1219

0.250-0.751

52

1321

0.250-0.751

56

1422

0.250-0.751

60

1524

0.250-0.751

64

1626

0.365-0.851


Concrete weight coating is applied to the exterior of steel pipe to provide negative buoyancy or mechanical protection for submarine pipelines. Ideal for pipe ranging from 4 to 48 inched OD or greater. It can be applied over most pipe coatings. The concrete formulation can be tailored to any specified density specification. Typical product formulations are 140, 165 and 190 pounds-per-cubic-foot (nominal), but, greater densities are also available. Thicknesses can be applied from one to eight inches. Concrete compressive strengths range from 3000 psi and greater; reinforcing galvanized wire is available in several mesh and gauge values, with single or multiple feeds. Embedded depth controlled for additional strength and stability.

Application: CWC, currently the most important counter weight product in offshore pipeline , consists of cement, water, aggregates and reinforcement materials, with its characteristics such as fixing the pipeline stably on the seabed and offering effective mechanical protection for the pipeline . Compared with the pipe-in-pipe insulation, CWC is more efficient in saving steel, reducing labor force in the course of pipeline installation and lowering the operational cost.

Accurately proportioned quantities of cement, iron ore, sand and/or granite aggregate are mixed together to yield the specified density. Controlled wire placement during concrete buildup achieves the specified wire depth within the coating. Weighing verifies that each joint meets project-specific gravity requirements. Concrete ends are cleaned and excess wire is trimmed. After curing, joints are stockpiled and ready for loadout.


ISO 21809-5:2009, Petroleum and natural gas industries -External coatings for buried or submerged pipelines used in pipeline transportation systems - Part 5:External concrete coating.  The standards covers all the current concrete-coating processes-side wrap( or compression wrap) process,concrete spraying (or impingenment), form (or pour) process and slip-forming process,all of them using primary steel reinforcement through a galvanized steel mesh or a rebar cage.It defines the requirements for the pipe cutback area,steel reinforcement positioning,anode installation and acceptable cutback methods.
ASTM C42 Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete
ASTM C642 Standard Test Method for Specific Gravity, Absorption and Voids in Hardened Concrete
ASTM C87 Standard Test Method for Effect of Impurities in Fine Aggregate on Strength of Mortar BS 1881 Methods of Testing Concrete
BS 3148 Methods of Test for Water for Making Concrete
BS 4482 Hard Drawn Mild Steel Wire for the Reinforcement of Concrete
BS 4483 Specification for Steel Fabric for the Reinforcement of Concrete
BS 4449 Specification for Carbon Steel Bars for Reinforcement of Concrete
ISO 4012 Determination of Compressive Strength of Test Specimen 

1. Line Pipes
API 5L PSL1/PSL 2 Line Pipe: Gr. B X42, X46, X52, X56, X60, X65, X70, X80/BM.X42M,X46M,X52M,X60M,X65M,X70,X80M
ISO 3183-1/2 Petroleum and Natural Gas Industries-Steel Pipe for Pipelines-L240M,L290M,L320M,L360M,L390M,L415M,L450M,L485M,L555M,L690M
ISO 3183-3 Petroleum and Natural Gas Industries Steel Pipe for Pipelines-L245NC / L245NCS,L290NC / L290NCS, L360NC / L360NCS, L290MC / L290MCS, L360MC / L360MCS, L415MC / L415MCS, L450MC / L450MCS, L485MC / L485MCS, L555MC

NACE MR 0175/ISO 15156-2  Petroleum and Natural Gas Industries – Materials for Use in H2S Containing Environments in Oil and Gas Production. Part 2. Cracking resistant Carbon and Low Alloy Steels, and the Use of Cast Irons. 
NACE TM 0177 Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking in Hydrogen Sulfide (H2S) Environments
NACE TM 0284 Standard Test Method - Evaluation of Pipeline and Pressure Vessel Steels for Resistance to Hydrogen-Induced Cracking
DEP 31.40.20.37-Gen Linepipe for critical service (amendments/supplements to ISO 3183-3)        
API 5L: TUBOS PARA CONDUÇÃO DE PRODUTOS PETROLÍFERO

BS 7191 All Specification for Weldable Structure Steels for Fixed Offshore Structures
 
DNV OS-F101 Submarine Pipeline Systems-SAWL 245,SAWL290,SAWL 320,SAWL 360,SAWL 415,SAWL 450,SAWL 485,SAWL 555

The mechanical tests provided include

Tensile testing - up to 100kN
Hardness testing - Vickers, Rockwell, Brinell & Leeb (portable)
Charpy impact testing - down to -128° C
Bend tests
Macro examination

Tensile Testing to: AS 1391, AS 2205.2, AS 1855, ASTM E8, ASTM A370, ISO 6892, ASME IX QW 150, EN 895, API 5L, AS 1397, AS 3678, AS 3679.1, AS 3992, AS 1163, AS 2885.2, AS 1554 Series, AWS series, ISO 15614 series, IS0 9956, ISO 9606 series, ISO 5817 series and other Australian and International standards.

Hardness Testing to: AS 1815, ISO 6508.1, ASTM E18, ASTM A370, ISO 6506, AS 1816, ASTM E10, ISO 6507, AS 1817, ASTM E92, ASTM E384, ASTM A956, ASTM E110, AS 1982 and other Australian and International standards.

Charpy Impact Tests to -128C: AS 2205.7, ASTM E23, ASTM A370, ASME IX, AS 2885.2, AS 1554 series, AS 3992, AS 3678, AS 3679.1, AS 3679.2, AS 1163, ISO 15614 series, DIN EN 875, DIN EN 10045.1, AWS series, ISO 9956, ISO 9606 series and other Australian and International standards.

Fracture Tests (Nick & Fillet Breaks) to: AS 2205.4.1, AS 2205.4.2, ISO 9017, ASME IX, AS 1665 and AS 2885.2 and other Australian and International standards.

Macro Tests: AS 3992, AS 4037, AS 2885.2 Tier 2, AS 1554.1 to .6, ASME IX, AWS D1.1 to .6, ISO 15614.1 to .8 & ISO 15614.11 to .13, ISO 9606.1 to .5, EN 287.1 to .4, EN 288.1 to .4, API 650 and other Australian and International standards.
 

Specifications︰External concrete weight coating application is performed by “impingement” method. Concrete coating is applied by continuously throwing the concrete mix on longitudinally moving and rotating pipe with protective coating and installed steel reinforcing cage and/or with the use of reinforcing wire mesh. Application of concrete weight coating allows to avoid coming of pipes to the surface and provides protection from mechanical damages. Concrete is applied on factory insulating coating. Concrete application may be performed using concrete of different densities, which makes it possible for the product to comply with different project requirements. Coating thickness can vary from 40 mm to 150 mm. Concrete application provides pipe coating of uniform thickness with minimum deviations of specified weight.
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