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ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile

  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • EN 10208-2 S355J0H+INTERLOCK
  • EN 10219-1 S390L2H+STUB ENDS
  • ASTM A252 III+DRIVING SHOES
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
  • ASTM A252,AS 1163 C350,EN10219 S355,EN 10225,JIS A5525 Foundation Pile,Pipe Pile
Model No.︰-
Brand Name︰ASTM A252 Steel Tubular Pile/ASTM A200 Water Pipe
Country of Origin︰-
Unit Price︰US $ 780 / MT
Minimum Order︰50 MT
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Product Description
Dia Wall Thickness
mm mm
  8.0 8.8 9.5 10.0 11.0 12.5 14.2 16.0 17.5 19.0 20.0 20.6 22.2 23.8 25.0        
   
508 99 108 117 123 135 153 173 194 212 229 241 248              
559 109 119 129 135 149 168 191 214 234 253 266 274              
610 119 130 141 148 162 184 209 234 256 277 291 299 322 344 361        
660 129 141 152 160 176 200 226 254 277 300 316 325 349 373 392        
711 139 152 164 173 190 215 244 299 324 341 351 377 403 423 455        
762 149 163 176 185 204 231 294 321 348 366 377 405 433 454 489        
813 159 175 188 218 247 280 314 343 372 391 403 433 463 486 523        
864 169 186 200 211 231 262 298 355 396 416 428 461 493 517 557        
914 179 196 212 223 245 278 315 354 387 419 441 454 488 522 548        
1016 199 219 236 248 273 309 351 395 431 467 491 506 544 582 611        
1168     271 286 314 356 404 455 497 538 566 583 627 672 705        
1220     284 298 328 372 422 475 519 563 592 609 656 702 737        
1270     295 311 342 388 440 495 541 586 617 635 683 731 768        
1372     319 336 369 419 475 353 584 634 667 686 739 791 830        
1420           434 492 554 605 656 691 711 765 819 860        
1473           450 511 575 628 681 717 738 794 851 893        
1620           496 562 633 692 750 789 813 875 937 983        
1676           513 582 655 716 777 817 841 906 970 1018        
1820           557 632 712 778 844 888 914 984 1054 1107        
1829           560 635 715 782 848 892 919 989 1059 1112        
2020           619 702 791 864 938 986 1016 1094 1172 1230        
2032           623 707 795 869 943 992 1022 1100 1179 1237        
2134           654 742 836 913 991 1043 1074 1156 1239 1300        
 

This table shows availability, and weight in kg/m

The pile length can be up to maximum 100 meters.

1.Pipe Specification

API 2B Specification for the Fabrication of Structural Steel Pipe
ASTM A139 CHIMNEYS AND VENTILATION DUCTS for air and dust filtering systems, and smoke evacuation, PILLARS for ski chair-lifts and bridges
ASTM A252 Foudation Piles for soil consolidation, marine wharfs---Grade1, Grade 2, Grade 3
ASTM A500 Cold Formed Welded and Seamless Carbon Steel Steel Structural Tubing in Round and Shapes
AWWA C200 : Steel Water Pipe 6 inches and Larger
AS1579 Arc-Welded Steel Pipes and Fittings for Water and Wastewater
AS 2159 Piling Design and Installation
AS 812 Bored Piles
BS 534 : Steel Pipes and Specials for Water and Sewage
BS 6363 Welded Cold Formed Steel Structural Hollow
CSA G40.21-92-CAN CSA-1992 structural quality steels general instruction no 1-2; and 4
DIN 1626 WELDED CIRCULAR TUBES OF NON ALLOY STEELS WITH SPECIAL QUALITY EQUIREMENTS
DIN 2460 Steel tubes for waterworks services
EN 10219 Cold formed welded structural hollow sections of non-alloy and fine grain steels--S235, S235JR, S235 G2H, S275, S275JR, S355JRH, S355J2H
EN 10224 Steel pipes, joints and fittings for the conveyance of aqueous liquids including potable water
EN 10296-1 Welded steel tubes for mechanical and general engineering purposes – TDR. Part 1: Non alloy and alloy steel tubes
IS 4923 Steel tubes for Hollow sections used in structures
JIS G3444 : Carbon Steel Tubes for General Structural Purpose---SS330, SS440, SS490, SPHD, SPHE
JIS G3457 : Arc Welded Carbon Steel Pipes
JIS A5525 : Steel Pipe Piles
KS D 3566 Carbon Steel Tubes for General Structural Purpose- STK 90,400,490,500,540
KS D 3583 Arc Welded Carbon Steel Pipe- SPW 400
KS F4602 Steel Pipes Piles
KS F4605 Steel Pipe Sheet Piles
TIS 427 : Electrically Welded Steel Water Pipes
MWA : Metropolitan Waterworks Authority of Thailand
PWA : Provincial Waterworks Authority of Thailand
RID : Royal Irrigation Department of Thailand
EGAT : Electricity Generating Authority of Thailand


2. Coating Specifications
2.1.External Coating
2.1.1 External Epoxy Coating

CAN/CSA-Z245.20 Standard for External Fusion Bond Epoxy Coating for Steel Pipe
AWWA C210 Standard for Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipelines
AWWA C213 Standard for Fusion Bonded Epoxy Coating for the Interior and Exterior of Steel Water Pipelines.
NACE RP0394 – National Association of Corrosion Engineers Standard Recommended Practice, Application, Performance, and Quality Control of Plant Applied, Fusion Bonded Epoxy External Pipe Coating.
NACPA 12-78 – National Association of Pipe Coating Applicators External Application Procedure for Plant Applied fusion Bonded Epoxy (FBE) to Steel Pipe.

2.1.2 Polyethylene Coating
CAN/CSA Z245.21 External Polyethylene Coating for Pipe
DIN 30670 Polyethylene Sheathing of Steel Tubes and of Steel Shaped Fittings
NFA 49-710 External Three-Layer Polyethylene Based Coating, Application by Extrusion
AS/NZS 1518 External Extruded High-Density Polyethylene Coating System for Pipes
UNI 9099-DIN 30670 Polyethylene Coating Applied by Extrusion

2.1.3 Polypropylene Coating
DIN30678 Polypropylene Sheathing of Steel Tubes and of Steel Shaped Fittings
EN 10286 Steel tubes and fittings for onshore and offshore pipelines –External three layer extruded polypropylene based coatings.
NFA 49-711 External Three-Layer Polypropylene Based Coating, Application by Extrusion
09-SAMSS-114 Shop-Applied Extruded, Three-Layer Polypropylene External Coatings for Line Pipe

2.1.4 Polyurethane Coating
AWWA C222-99: Polyurethane Coatings for the Interior and Exterior of Steel Water Pipe and Fittings
BS 5493- Polyurethane Coating
DIN 30677.2 polyurethane Insulation of the fittings
EN 10290- External Liquid Applied Polyurethane Coatings

2.1.5 Polyolefin Coating
AWWA C225-03: Fused Polyolefin Coating Systems for the Exterior of Steel Water Pipelines
AWWA C215-99: Extruded Polyolefin Coatings for the Exterior of Steel Water Pipelines
AWWA C216-00 Standard for Heat-Shrinkable Cross-Linked Polyolefin Coatings for the Exterior of Special Sections, Connections, and Fitting for the Steel Water Pipelines
AWWA C224 - 01: Two-layer Nylon-11 Based Polyamide Coating System for Interior and Exterior of Steel Water Pipe and Fittings
AWWA C225 - 03: Fused Polyolefin Coating Systems for the Exterior of Steel Water Pipelines

2.1.6 Tape Coating
AWWA C209-00: Standard for Cold-Applied Tape Coatings for the Exterior of Special Sections, Connections, and Fittings for Steel Water Pipelines
AWWA C214-00 Standard for Tape Coating Systems for the Exterior of the Steel Water Pipelines
AWWA C217-99 Standard for Cold-Applied Petrolatum Tape and Petroleum Wax Tape Coatings for the Exterior for Special Sections, Connections, and Fittings for Buried/Submerged Steel Water Pipelines
AWWA C218-02 Standard for Coating the Exterior of Aboveground Steel Water Pipelines and Fittings
AWWA C224-01: Two-layer Nylon-11 Based Polyamide Coating System for Interior and Exterior of Steel Water Pipe and Fittings

2.1.7 Bitumen Coating
DIN 30673 Bitumen coatings and linings for steel pipes, fittings and vessels.

2.1.8 Coal-Tar Enamel Coating
AWWA C-203 Coal-Tar Protective Coatings and Linings for Steel Water Pipelines-Enamel and Tape-Hot-Applied
AWWA C205 Cement Mortar Protective Lining and Coating for Steel Water Pipe - 4 inch (100 mm) and Larger- Shop Applied

2.1.10 Marine Coating
EN ISO 12944:1998 – Paints & Varnishes – Corrosion Protection of Steel Structures by protective paint system (parts 1 – 8)
ISO 20340:2009 Paints and varnishes – Performance requirements for protective paint systems for offshore and related structures
ISO 15741 Paints and varnishes-Friction-reduction coatings for the interior of on- and offshore pipelines for non-corrosive gases

2.2. Internal Coating

2.2.1 Epoxy Lining
AWWA C210: Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipelines

2.2.2 Bitumen Lining
DIN 30673 Bitumen coatings and linings for steel pipes, fittings and vessels
UNI-ISO 5256/87 STANDARD-BITUMEN COATING

2.2.3 Cement Mortar Lining
AS/NZS 1516 Cement Mortar Lining of Pipelines In Situ
AWWA C203-02: Coal-Tar Protective Coatings & Linings for Steel Water Pipelines, Enamel & Tape, Hot-pap. (Incl. add. C203a-99)
AWWA C205-00: Cement-Mortar Protective Lining and Coating for Steel Water Pipe- 4 In. (100 mm) and Larger-Shop application
AWWA C602 Standard for Cement-Mortar Lining of Water Pipelines - 4 inch (100 mm) and Larger - In Place

 

2.3Coating Material Applied:
3M: SK 134, SK6233, SK6352 Toughkote, SK 314, SK 323, SK 206N, SK 226N, SK 6251 DualKote SK-6171, SK 206P, SK226P,
3M Internal Coatings: Coupon EP2306HP
DuPont: 7-2500, 7-2501, 7-2502, 7-2508, 7-2514, 7-2803, 7-2504 Nap Gard Gold 7-2504, Nap Rock: 7-2610, 7-2617 FBE Powders
DuPont: Repair Kits; 7-1631, 7-1677, 7-1862, 7-1851
DuPont Internal Coatings: 7-0008, 7-0010, 7-0014, 7-0009SGR, 7-0009LGR, 7-2530, 7-2534, 7-2509
Akzo Nobel: FBE - Fusion Bond Epoxy,Interzone 485,Interzone 505,Interzone 954

Internline 876 Seal Coat
Hampel: 85448,97840
Denso: 7200, 7900 High Service Temperature Coatings
Internal Liquid Epoxy: Powercrete Superflow

 

Specifications︰Tubular Piles


Tubular piles are tubular pipes used for piling purposes,which are also called steel piles,piping tubes,or tubular piling. Tubular piles are normally large diameter piles because bigger bending moment are required in lots of cases.

Tubular piling are available in numerous European and US steel grades and can be coated on request and are provided with C9 connectors. Steel piles are the main retaining elements of the combined wall, carrying horizontal loads from soil and water pressures and vertical foundation loads. The intermediary Z-type sheet piles transfer horizontal loads to the tubular piles.Piling tubes are manufactured in a range of materials, from standard carbon steel to high tensile steel, and in all thicknesses to suit specified design. Our piling designs are well proven in quay walls and as the backbones of floating structures. Wider applications include foundation works and construction pipes, industrial pipeline networks, communications infrastructure, and machinery.

The tubular combined wall not only service as the retaining wall member, resisting horizontal loads, but also serve as bearing pile which resist vertical loads. The OZ sheet pile can be shorter than the tubular piles and only have the functions of earth retaining and load transfer. Nowadays the interlocks used in the combined piles have many choices on the market, C9 C14 are the most traditional sheet piling accessory.Further fabrications, like piling shoes,lifting ligs, weld beads, beveled ends, corner sections, paintings...etc we can all do in our workshops.SGS or BV Inspection report is normally supplied.

Our Advantages

Ø With our pipe pile mill strategically located near the port and our strong steel pile production ability, No limit on tubular pile dimensions, This is especially important for deep foundations,quay wall, cofferdam,Jetty construction. The biggest tubular pipes we have produced, length up to 100m,diameter up to 3m.Any steel grade,X70 or S460 or A690,as long as you name it, we will produce for your steel piles. Our SSAW pipe machines can produce up to 26mm thickness pipe piling, our LSAW machines can produce up to 80mm thickness piling pipes.

Ø We have been in the steel piling industry for over 15 years, and we are in good contact with numerous sheet piling contractors, the big construction companies in the ENR list, design institutes etc, we know your needs and will fulfill it perfectly.

Ø Our steel piling factory will produce the required sheet piles sizes, and corner sections as well. So that we will ship with tubular piles in one shipment, you just need to install them at jobsites.

Ø Further fabrications, like piling shoes, lifting ligs, weld beads, beveled
ends, corner sections, paintings...etc we can all do in our workshops.SGS or BV Inspection report is normally supplied.

Paintings
Our inhouse painting facilities allows for any kind of anti-corrosion protection: Painting, Petrolatum Tapes, Galvanizing.

Any Complex Fabrications

Sheet pile interlocks

Factory made L&T clutch

L&T clutch to connect pipes

Small pipe connectors

Sheet pile welded on pipes

Pipe driving shoes

For floating fenders

For pipe-pipe combiwall




Tubular Pile Classifications

Pipe piles are produced from different steel grade for wide applications, for
example, foundation pipes, king pile, monopile, bearing pile, pipe pile wall,
slope stabilization, pipelines, deep foundation, and struts etc. Depending on
the technology, tubular pipe can be classified as:Spiral Submerged arc Welding pipe pile (SSAW steel pipe)

Spiral steel pipe pile is most frequently used with sheet piles to form tubular combined wall because SSAW pipes can be easily produced in very long length without extra welding and in very big diameters. Spiral submerged arc welding pipes are the ideal options for pipe pile wall,steel pipe piles, with steel interlock for clutch to connect two adjacent pipe piles. Spiral welded tubular pipes are produced from steel coils, welded both internally and externally. The width of steel coils used for steel pipe sheet piles can be varied, but in API standard, the material width should be from 80% of the OD to 300% of OD) Pipe shoes are normally welded to piling pipe due to driving considerations. Weld bead can be applied inside. In lots of cases, spiral piling piles are painted for pipe pile walls.

Longitudinally Submerged arc Welding pipe pile (LSAW steel pipe)

LSAW pipe piles are produced from steel plates, so the single steel pipe pile length can be maximum 16m without extra splicing. While Long welded pipes can be very thick, up to 100mm.Almost all pile shoes are longitudinal pipes.
Longitudinal pipes can form with heavy pipe pile wall, with clutches, shear
rings, and other fabricated components. These steel pipes are typically used in pipelines for liquid or gas or oil and petroleum casings. LSAW pipe pile can also be used as king piles and steel pipe piling.



DSAW Pipe Piling


Double Submerged Arc Weld pipe (DSAW) is created through a welding process in which the welding arc is immersed in flux at the time of welding. Double welds (both inside and outside the pipe) are required to manufacture this pipe, and generally each weld is completed separately. DSAW pipe is normally produced in sizes from 24” through 56” OD and wall thicknesses from .312" through 2".


Spiralweld Pipe

Spiralweld Pipe has a joint running along it's entire length in a spiral form. Due to the manufacturing process, a wide variety of diameters can be produced. The length range is infinite and is determined only by the customer's transportation budget.

SAW PIPE Production Process

Submerged arc welded (SAW) large line pipe derives its name from the stage in the production process wherein the welding arc is submerged in flux while the welding occurs. The flux protects the steel in the weld area from impurities found in the air when heated to welding temperatures. Double submerged arc welded (DSAW) large line pipe requires both inside and outside welds, which are accomplished in separate processes, hence the “double” prefix. DSAW encompasses both longitudinally welded SAW (LSAW) and helical (or spiral) welded SAW (HSAW).

LSAW large line pipe is most often produced using either the pyramid rolls method (also known as the rolled and welded method) or the U&O method (also known as the “U O-E” method). The difference between these two processes exists only in the method of forming the steel cylinder. The pyramid rolls method begins with three rolls arranged in a pyramidal structure, between which the steel plate is pressed until it is formed into a cylinder – the time required depends on the grade and thickness of the plate. In the U&O method, the cylinder is first formed into a U shape using a “U” press, then curled into an O shape (i.e., a cylinder) using an “O” press. Under this method, the “E” in the U-O-E descriptor signifies the press process in which the pipe is trade (or “stitch”) welded until further SAW welding is performed.

Once formed, the cylinder is then welded both from the inside and the outside longitudinally along the length of the cylinder using the SAW process, with up to five welding wires, which in the end results in a welded pipe.

Stages in the LSAW production process typically include: cutting and baiting the steel into strips (“skelp”); pre-bending; forming; stitch and pre-welding; internal and external SAW processing; finishing; straightening; cold expanding (for yield strength); demagnetization; seam removal, and bevelling (depending on the order in question).

HSAW (or “spiralweld”) large line pipe is characterized as a steel pipe having a DSAW seam the entire length of the pipe in a spiral form. HSAW is produced using hot-rolled coil that is formed into a hollow cylinder by twisting the skelp as it is unrolled (in the same manner that the cardboard core in a roll of paper towel is formed) and then welded as the edges come together using an automated SAW process both inside the cylinder and outside the cylinder. The end product is a welded pipe.

Stages in the HSAW production process typically include: de-coiling and leveling; skelp end welding for continuous rolling; edge trimming and bevelling; forming and tack welding; cutting to length; skelp and repair welding; inside cleaning of pipe; internal and external SAW; further inside cleaning; weld seam removal at pipe ends; and beveling of pipe ends.

Both LSAW and HSAW large line pipe production processes also comprise a number of quality control steps including, but not limited to, the following: skelp and edge ultrasonic testing; sampling and destructive testing; inspection of SAW; tack weld inspection; hydrostatic testing; ultrasonic testing; x-ray weld inspection/filmless radiography; final inspection; and generation of certificates. The complainant employs both the LSAW process and the HSAW process for its production of large line pipe.

[35] Using the U&O method, large line pipe is generally produced in 40-foot lengths (commonly known as “double random lengths” or “DRL”). Using the pyramid roll method, however, large line pipe is most often produced in 20-foot lengths (“single random lengths” or “SRL”) or shorter; this may require producers to girth weld multiple sections together to achieve greater lengths, as needed. Using the spiral weld method, large line pipe can be rolled into exact lengths up to approximately 115 feet (including “triple random lengths”/“TRL” of 60 feet and “quadruple random lengths”/”QRL” of 80 feet).



ACCESSORIES | Pipe Piling


Chill Rings

A chill ring includes a cylindrical non-consumable base metal ring having an outside diameter sized to fit adequately inside the diameter of the pipe end to be welded.

Conical Points

Conical points are used to push the earth aside and maintain grinding. On rough surfaces, the point distributes the load around the entire pipe, rather than focusing the shock on only a section.


Cutting Shoes

A open-end cutting shoe is an exceptionally tough, heat-treated cast steel shoe with a ledge to ease driving. Use of a cutting shoe protects the pipe end and makes it possible to use a thinner pipe.


Pipe Caps

Pipe caps are available in all standard sizes ranging from 8 5/8" to 72".


Pipe Splicers

Pipe piling splicers are available in all pipe sizes. Pipe splicers help ease alignment of pipe and drive it with no welding required.

COATING
API RP5L2: Recommended Practice for Internal Coating of Line Pipe for Non-Corrosive Gas Transmission Service.

ASTM A775: Standard Specification for Epoxy-Coated Steel Reinforcing Bars.

ASTM A950: Standard Specification for Fusion-Bonded Epoxy-Coated Structural Steel H-Piles and Sheet Piling.

ASTM A972: Standard Specification for Fusion-Bonded Epoxy-Coated Pipe Piles.

CSA Z245.20-10: Plant-Applied External Coatings for Steel Pipe (Fusion-Bonded Epoxy Powder & Coating Qualifications).

ISO 15741: Paints and Varnishes - Friction-Reduction Coatings for the Interior of On-and Offshore Steel Pipelines for Non-Corrosive Gas.

NACE RP0394-2002: Application, Performance, and Quality Control of Plant-Applied, Fusion-Bonded Epoxy External Pipe Coating.
(Fusion-Bonded Epoxy Power & Coating Qualifications).


Options and Accessories

Driving Shoes
Interior and exterior weld beading
Clutches
Lifting holes, shear rings & end covers
Additional modifications (brackets, tongue plates etc) also available
Standard Met︰HS CODE:
7306.30.00.14
7306.30.00.19
7306.30.00.24
7306.30.00.29
7306.30.00.34
7306.30.00.39
Product Image




EN 10208-2 S355J0H+INTERLOCK
EN 10208-2 S355J0H+INTERLOCK

EN 10219-1 S390L2H+STUB ENDS
EN 10219-1 S390L2H+STUB ENDS

ASTM A252 III+DRIVING SHOES
ASTM A252 III+DRIVING SHOES















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