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EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe

  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
  • EN 10219,EN 10208,BS 534,ASTM A53 Driven Shoes, Sleeve,Cylinder Pipe
Model No.︰-
Brand Name︰API 2B,API 2H, EN 10225 Driving Shoes,Spools
Country of Origin︰-
Unit Price︰US $ 885 / MT
Minimum Order︰10 MT
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Product Description
DIAMETERS   20 24 28 30 34 36 42 48 54 60 72 84 100 120 140 150
WALL
THICKNESS
Mín 0.250" 0.250" 0.250" 0.250" 0.250" 0.250" 0.250" 0.250" 0.250" 0.250" 0.250" 0.250" 0.250" 0.250" 0.250" 0.250"
Max 0.500" 1.000" 1.000" 1.188" 1.188" 2.250" 2.250" 2.250" 2.250" 2.250" 2.250" 2.250" 2.500" 2.500" 2.500" 2.500"

By this process pipes are manufactured in diameters from 20 to 200 inches, and in wall thicknesses from 0.250 to 4 inches. The process begins with the edge trimming of the steel plate to the required width. The pipe is formed by pyramid rolls to later be welded by the Double Submerged Arc Welding process. In the finishing area, the pipe is inspected and tested to guarantee the quality required by the client.

  • Combi piles
  • Foundation piles for jetties, offshore platforms and LNG terminals
  • Mooring piles, dolphins, etc.
  • Foundation piles for bridges and onshore foundations
  • Micro piles
  • Struts in building pits
  • 1.Pipe Specification

    API 2B Specification for the Fabrication of Structural Steel Pipe
    ASTM A139 CHIMNEYS AND VENTILATION DUCTS for air and dust filtering systems, and smoke evacuation, PILLARS for ski chair-lifts and bridges
    ASTM A252 Foudation Piles for soil consolidation, marine wharfs---Grade1, Grade 2, Grade 3
    ASTM A500 Cold Formed Welded and Seamless Carbon Steel Steel Structural Tubing in Round and Shapes
    AWWA C200 : Steel Water Pipe 6 inches and Larger
    AS1579 Arc-Welded Steel Pipes and Fittings for Water and Wastewater
    AS 2159 Piling Design and Installation
    AS 812 Bored Piles
    BS 534 : Steel Pipes and Specials for Water and Sewage
    BS 6363 Welded Cold Formed Steel Structural Hollow
    CSA G40.21-92-CAN CSA-1992 structural quality steels general instruction no 1-2; and 4
    DIN 1626 WELDED CIRCULAR TUBES OF NON ALLOY STEELS WITH SPECIAL QUALITY EQUIREMENTS
    DIN 2460 Steel tubes for waterworks services
    EN 10219 Cold formed welded structural hollow sections of non-alloy and fine grain steels--S235, S235JR, S235 G2H, S275, S275JR, S355JRH, S355J2H
    EN 10224 Steel pipes, joints and fittings for the conveyance of aqueous liquids including potable water
    EN 10296-1 Welded steel tubes for mechanical and general engineering purposes – TDR. Part 1: Non alloy and alloy steel tubes
    IS 4923 Steel tubes for Hollow sections used in structures
    JIS G3444 : Carbon Steel Tubes for General Structural Purpose---SS330, SS440, SS490, SPHD, SPHE
    JIS G3457 : Arc Welded Carbon Steel Pipes
    JIS A5525 : Steel Pipe Piles
    KS D 3566 Carbon Steel Tubes for General Structural Purpose- STK 90,400,490,500,540
    KS D 3583 Arc Welded Carbon Steel Pipe- SPW 400
    KS F4602 Steel Pipes Piles
    KS F4605 Steel Pipe Sheet Piles
    TIS 427 : Electrically Welded Steel Water Pipes
    MWA : Metropolitan Waterworks Authority of Thailand
    PWA : Provincial Waterworks Authority of Thailand
    RID : Royal Irrigation Department of Thailand
    EGAT : Electricity Generating Authority of Thailand


    2. Coating Specifications
    2.1.External Coating
    2.1.1 External Epoxy Coating

    CAN/CSA-Z245.20 Standard for External Fusion Bond Epoxy Coating for Steel Pipe
    AWWA C210 Standard for Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipelines
    AWWA C213 Standard for Fusion Bonded Epoxy Coating for the Interior and Exterior of Steel Water Pipelines.
    NACE RP0394 – National Association of Corrosion Engineers Standard Recommended Practice, Application, Performance, and Quality Control of Plant Applied, Fusion Bonded Epoxy External Pipe Coating.
    NACPA 12-78 – National Association of Pipe Coating Applicators External Application Procedure for Plant Applied fusion Bonded Epoxy (FBE) to Steel Pipe.

    2.1.2 Polyethylene Coating
    CAN/CSA Z245.21 External Polyethylene Coating for Pipe
    DIN 30670 Polyethylene Sheathing of Steel Tubes and of Steel Shaped Fittings
    NFA 49-710 External Three-Layer Polyethylene Based Coating, Application by Extrusion
    AS/NZS 1518 External Extruded High-Density Polyethylene Coating System for Pipes
    UNI 9099-DIN 30670 Polyethylene Coating Applied by Extrusion

    2.1.3 Polypropylene Coating
    DIN30678 Polypropylene Sheathing of Steel Tubes and of Steel Shaped Fittings
    EN 10286 Steel tubes and fittings for onshore and offshore pipelines –External three layer extruded polypropylene based coatings.
    NFA 49-711 External Three-Layer Polypropylene Based Coating, Application by Extrusion
    09-SAMSS-114 Shop-Applied Extruded, Three-Layer Polypropylene External Coatings for Line Pipe

    2.1.4 Polyurethane Coating
    AWWA C222-99: Polyurethane Coatings for the Interior and Exterior of Steel Water Pipe and Fittings
    BS 5493- Polyurethane Coating
    DIN 30677.2 polyurethane Insulation of the fittings
    EN 10290- External Liquid Applied Polyurethane Coatings

    2.1.5 Polyolefin Coating
    AWWA C225-03: Fused Polyolefin Coating Systems for the Exterior of Steel Water Pipelines
    AWWA C215-99: Extruded Polyolefin Coatings for the Exterior of Steel Water Pipelines
    AWWA C216-00 Standard for Heat-Shrinkable Cross-Linked Polyolefin Coatings for the Exterior of Special Sections, Connections, and Fitting for the Steel Water Pipelines
    AWWA C224 - 01: Two-layer Nylon-11 Based Polyamide Coating System for Interior and Exterior of Steel Water Pipe and Fittings
    AWWA C225 - 03: Fused Polyolefin Coating Systems for the Exterior of Steel Water Pipelines

    2.1.6 Tape Coating
    AWWA C209-00: Standard for Cold-Applied Tape Coatings for the Exterior of Special Sections, Connections, and Fittings for Steel Water Pipelines
    AWWA C214-00 Standard for Tape Coating Systems for the Exterior of the Steel Water Pipelines
    AWWA C217-99 Standard for Cold-Applied Petrolatum Tape and Petroleum Wax Tape Coatings for the Exterior for Special Sections, Connections, and Fittings for Buried/Submerged Steel Water Pipelines
    AWWA C218-02 Standard for Coating the Exterior of Aboveground Steel Water Pipelines and Fittings
    AWWA C224-01: Two-layer Nylon-11 Based Polyamide Coating System for Interior and Exterior of Steel Water Pipe and Fittings

    2.1.7 Bitumen Coating
    DIN 30673 Bitumen coatings and linings for steel pipes, fittings and vessels.

    2.1.8 Coal-Tar Enamel Coating
    AWWA C-203 Coal-Tar Protective Coatings and Linings for Steel Water Pipelines-Enamel and Tape-Hot-Applied
    AWWA C205 Cement Mortar Protective Lining and Coating for Steel Water Pipe - 4 inch (100 mm) and Larger- Shop Applied

    2.1.10 Marine Coating
    EN ISO 12944:1998 – Paints & Varnishes – Corrosion Protection of Steel Structures by protective paint system (parts 1 – 8)
    ISO 20340:2009 Paints and varnishes – Performance requirements for protective paint systems for offshore and related structures
    ISO 15741 Paints and varnishes-Friction-reduction coatings for the interior of on- and offshore pipelines for non-corrosive gases

    2.2. Internal Coating

    2.2.1 Epoxy Lining
    AWWA C210: Liquid-Epoxy Coating Systems for the Interior and Exterior of Steel Water Pipelines

    2.2.2 Bitumen Lining
    DIN 30673 Bitumen coatings and linings for steel pipes, fittings and vessels
    UNI-ISO 5256/87 STANDARD-BITUMEN COATING

    2.2.3 Cement Mortar Lining
    AS/NZS 1516 Cement Mortar Lining of Pipelines In Situ
    AWWA C203-02: Coal-Tar Protective Coatings & Linings for Steel Water Pipelines, Enamel & Tape, Hot-pap. (Incl. add. C203a-99)
    AWWA C205-00: Cement-Mortar Protective Lining and Coating for Steel Water Pipe- 4 In. (100 mm) and Larger-Shop application
    AWWA C602 Standard for Cement-Mortar Lining of Water Pipelines - 4 inch (100 mm) and Larger - In Place

     

    2.3Coating Material Applied:
    3M: SK 134, SK6233, SK6352 Toughkote, SK 314, SK 323, SK 206N, SK 226N, SK 6251 DualKote SK-6171, SK 206P, SK226P,
    3M Internal Coatings: Coupon EP2306HP
    DuPont: 7-2500, 7-2501, 7-2502, 7-2508, 7-2514, 7-2803, 7-2504 Nap Gard Gold 7-2504, Nap Rock: 7-2610, 7-2617 FBE Powders
    DuPont: Repair Kits; 7-1631, 7-1677, 7-1862, 7-1851
    DuPont Internal Coatings: 7-0008, 7-0010, 7-0014, 7-0009SGR, 7-0009LGR, 7-2530, 7-2534, 7-2509
    Akzo Nobel: FBE - Fusion Bond Epoxy
    Internline 876 Seal Coat
    Hampel: 85448,97840
    Denso: 7200, 7900 High Service Temperature Coatings
    Internal Liquid Epoxy: Powercrete Superflow
    INTERZONE 954

Specifications︰Pipe rolling is a manufacturing process that produces arc and curve shaped metal pipes. Some of the equipment used in this process include brake presses, box and pan brakes among other specialized machinery. Metal pipes created by this process are used to make rectangular ductwork and electrical enclosures.

The Process

In pipe rolling, a sheet of metal is positioned over a die block, which presses the sheet to form certain shapes. The sheet should be able to withstand tensile and compressive stresses. When sheets of metal are bent, they will spring back to their original positions. This means they should be bent at a certain angle to achieve the desired bend. The metal spring back is determined by the material and type of forming. Bending stretches the length of sheet metals to achieve a specific bend radius. The dies used as well as material thickness and properties determine this radius.

Types of Pipe Rolling Processes

There are three common pipe rolling processes each defined by the material thickness and end tool position. The three processes include bottoming, air bending and coining. Tools used in these processes are configured in a nearly identical pattern.

The tools include a die with a radiused tip to locate the inside profile of the metal bend. The tip of the die is called a punch. The punch is normally attached to the ram of a machine by clamps, which will produce the bending force. The dies are located under the material on the machine bed.

Air Bending

This pipe rolling method forms materials by pressing a punch into a metal sheet forming a V-die. The distance between the punch and side wall of the V-die is greater than the thickness of the material. Air bending uses smaller equipment than other pipe rolling methods because it requires less bend force.

The shape formed in the bottom die may either be V-shaped or have a square opening. Sets of top and bottom dies are made for each product produced in the press. Some of the tools used in major manufacturing processes are adjustable. This allows manufacturers to use different press-stroke depths to produce varying product profiles. Air bending is a flexible pipe rolling process because it allows different materials to be bent in varying angles.

The downside to air bending is that it is not as precise as other pipe rolling methods because the sheet does not come into full contact with the die. This is a significant factor because stroke depth must be accurate to avoid defects on parts produced.

Bottoming

In this process, metal sheets are forced against the bottom tool’s V opening. This process does not use U-shaped openings. Space is created between the sheet and V opening. This pipe rolling technique has various advantages, including greater accuracy and less spring back. But the disadvantage of this pipe rolling technique is that it requires different sets of tools for each bend angle, material and sheet thickness. However, this is the preferred pipe rolling method for many manufacturers.

Coining

In this process, the top tool forces the metal sheet into a bottom die with 5-30 times the force used in air bending. This force causes permanent deformation of the metal sheet eliminating spring back. Coining is a highly accurate, but sometimes expensive, pipe rolling technique.

Other pipe rolling processes include three point bending, folding, rotary bending, roll bending and wiping. Common materials used with these pipe-rolling processes include new plastic materials, aluminum and mild steel.


Steel Pipe Pile Walls
Steel pipe pile walls consists of a steel pipe and clutches welded on either side of the steel pipe. One SPSP is connected to the next one by interlocking their clutches. The most commonly used clutches are the P-P, P-T and L-T types.



Combi-walls
Steel pipe piles can also be joined into continuous retaining walls by connecting them with conventional sheet piles as intermediate sections. These combined walls have enhanced resistance to vertical and horizontal loads compared to the conventional sheet pile sections. They can be used as quay walls, breakwaters, temporary cofferdams, retaining walls, bridge foundations, and other various civil engineering structures.

Pile Shoes
Steel pipe piles can be reinforced with pile shoes according to the specified bearing capacity and ground conditions.

Pile Accessories
End Plates
Inside / Outside fit cutting shoes
H Pile Points
H Pile Stiffeners
Oslo Points
Back Up Rings
Rebar for cast in place pile

ERW Pipe Piling

Electric Resistance Weld (ERW) pipe is manufactured through individual sheets or from rolls of skelp. It is normally produced in sizes from 2 3/8" to 24".


DSAW Pipe Piling

Double Submerged Arc Weld pipe (DSAW) is created through a welding process in which the welding arc is immersed in flux at the time of welding. Double welds (both inside and outside the pipe) are required to manufacture this pipe, and generally each weld is completed separately. DSAW pipe is normally produced in sizes from 24” through 56” OD and wall thicknesses from .312" through 2".

Spiralweld Pipe

Spiralweld Pipe has a joint running along it's entire length in a spiral form. Due to the manufacturing process, a wide variety of diameters can be produced. The length range is infinite and is determined only by the customer's transportation budget.


ACCESSORIES | Pipe Piling


Chill Rings

A chill ring includes a cylindrical non-consumable base metal ring having an outside diameter sized to fit adequately inside the diameter of the pipe end to be welded.

Conical Points

Conical points are used to push the earth aside and maintain grinding. On rough surfaces, the point distributes the load around the entire pipe, rather than focusing the shock on only a section.


Cutting Shoes

A open-end cutting shoe is an exceptionally tough, heat-treated cast steel shoe with a ledge to ease driving. Use of a cutting shoe protects the pipe end and makes it possible to use a thinner pipe.


Pipe Caps

Pipe caps are available in all standard sizes ranging from 8 5/8" to 72".


Pipe Splicers

Pipe piling splicers are available in all pipe sizes. Pipe splicers help ease alignment of pipe and drive it with no welding required.


Options and Accessories

Driving Shoes
Interior and exterior weld beading
Clutches
Lifting holes, shear rings & end covers
Additional modifications (brackets, tongue plates etc) also available

Tubular Steel Pile Accessories

Pile Shoes
Corrosion Coating
Structural Tie Rods
Stiffening Rings
Shear Keys
Lifting Lugs
Hot Formed Clutches
Pile Fabrication for Combi-walls
Splicing and Fabrication to Full Engineered Length

1. Standards for Fabrication :-
- API American Petroleum Institute
- ASTM A134 Electric Arc Welded Steel Pipes
- ASTM A252 Welded Steel Pipe Piles
- AWWA C200 Steel Water Pipes 6 inches and Larger
- AWWA C207 Steel Pipe Flanges
- AWWA C208 Dimensions for Fabricated Steel Water Pipe Fittings
- BS 534 Steel Pipes, Joints and Specials for Water and Sewage
- BS 3601 Steel Pipes and Tubes for Pressure Purposes
- JIS G 3444 Carbon Steel Tubes for Gereral Structural Purposes
- JIS G 3451 Fittings of Coating Steel Pipes for Water Service
- JIS G 3457 Arc Welded Carbon Steel Pipes
- JIS A 5525 Steel Pipe Piles
- MWA Metropolitan Waterworks Authority (Thailand)
- PWA Provincial Waterworks Authority (Thailand)
- TIS 427 Thai Industrial Standard for Electrically Welded Steel Water Pipe
- Others As On Request
2. Standards for Inside Coating :-
- AWWA C205 Cement Mortar Lining
- AWWA C210 Liquid Epoxy Coating
- BS 534 Bitumen Lining
- JWWA K115 Coal Tar Epoxy Coating
- Others As On Request
3. Standards for Outside Coating :-
- AWWA C203 Coating of Coal Tar Primer / Coal Tar Enamel / Fibreglass Mat / Coal Tar Enamel / Glass-Fibre Felt / Whitewash
- AWWA C209 Polyethylene Tape Coating for Fittings
- AWWA C210 Liquid Epoxy Coating
- AWWA C214 Polyethylene Tape Coating for Steel Pipes
- BS 534 Coating of Bitumen Primer / Bitumen Enamel / Fibreglass Mat / Bitumen Enamel / Glass-Fibre Felt / Whitewash
- JWWA K115 Coal Tar Epoxy Coating
- Others As On Request
4. Standards for Steel Material (Hot Rolled Steel Coils And Plates) to Fabricate Steel Pipes and Fittings :-
- ASTM A36 / A36M
- ASTM A283 Grade C, D
- ASTM A570 Grade 30, 33, 36, 40, 45, 50
- ASTM A572 Grade 42, 50
- BS 4360 Grade 43A, 50B
- JIS G 3101 Grade SS400, SS490
- JIS G 3106 Grade SM400, SM490
Standard Met︰HS CODE:

The subject goods are normally classified under the following Harmonized System (HS) classification numbers:

7305.11.00 LINE PIPE, submerged arc welded, complying with ISO 3183-3, Grade L450, having BOTH of the following: with ISO 3183-3,
(a) outside diameter greater than 1400 mm;
(b) wall thickness greater than 29 mm but NOT greater than 31 mm

7305.11.00 LINE PIPE,Petroleum Institute (API) Standard, Specification 5L PSL 1, have all of the following: OIL AND GAS, complying with American
(a) varnish coatings;
(b) length NOT less than 12 metres;
(c) bevelled ends;
(d) wall thickness NOT less than 9 mm and NOT greater than 13 mm;
(e) outside diameter NOT less than 640 mm and NOT greater than 800 mm;
(f) longitudinally submerged arc welding;
but NOT including spirally submerged arc welded steel line pipe
complying with Australian Standard AS 1579

7305.11.00 PIPE, SUBMERGED ARC WELDED (SAW), having EITHER of the following:
(a) outside diameter NOT less than 750 mm;
(b) wall thickness NOT less than 9.53 mm
7305.11.00 LINE PIPE,submerged arc welded, to DNV-OS-F101 submerged arc welded, to DNV-OS-F101
7305.12.00 LINE PIPE,American Petroleum Institute standard API Specification grade X65,having BOTH of the following: ELECTRIC RESISTANCE WELDED(ERW), complying with
(a) outside diameter (OD) NOT less than 508 mm;
(b) wall thickness (WT) NOT less than 19.1 mm

7305.12.00 LINE PIPE, OIL AND GAS PIPELINE, steel, having BOTH of the following:
(a) diameter NOT less than 645 mm;
(b) longitudinally welded
7305.12.00 PIPE, to specification API 5L Grade B, ASTM A53 B, being either of the following sizes (+/- 10%): 5L Grade B, ASTM 53B, being EITHER of the

(a) OD 762 mm, WT 9.5 mm;
(b) OD 760 mm, WT 9.5 mm

7305.12.00 LINE PIPE, OIL AND GAS PIPELINE, steel, having BOTH of the following:
(a) diameter NOT less than 645 mm;
(b) longitudinally welded

7305.19.00 PIPE, SUBMERGED ARC WELDED (SAW),helical,having both of the following: (SAW), helical, having BOTH of the
(a) outside diameter NOT 750mm less than 750 mm;
(b) wall thickness NOT less than 9.53 mm

7305.31.00 WELD TEST RINGS,Pipeline Systems complying with Offshore Standard for Submarine Pipeline Systems DNV-OS-F101 complying with Offshore Standard for Submarine

7305.39.00 STEEL PIPE, spirally welded, conforming to American Petroleum Institute Specification 5L (API 5L), Grade B steel, having ALL of the following:
(a) length NOT greater than 12 m;
(b) diameter NOT less than 762 mm;
(c) NOT less than three layers of polyethylene;
(d) maximum pressure rating 2.7 MPa;
(e) rubber inserts

7305.39.00 WELD TEST RINGS, complying with DNV-OS-F101

7306.11.00 LINE PIPE, complying with DNV-OS-F101
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