API 2B,API 5L,AS 1163,BS 7191,EN10225,EN 10208-2,JIS A5525 OFFSHORE PIPE PILES
|Country of Origin︰||-
|Unit Price︰||US $ 825 / MT
|Minimum Order︰||50 MT
Scope of Supply
O.D\W.T. Min.Yield Strength(Mpa)
In. Mm 245(B) 290(X42) 360(X52) 415(X60) 450(X65) 485(X70) 555(X80) 625(X90) 690(X100)
16 406 6.0-37.0 6.0-34.0 6.0-31.0 6.0-29.0 6.0-28.0 6.0-27.0 6.0-26.0 6.0-25.0 6.0-24.0
18 457 6.0-40.0 6.0-37.0 6.0-34.0 6.0-31.0 6.0-30.0 6.0-29.0 6.0-28.0 6.0-27.0 6.0-25.0
20 508 6.0-43.0 6.0-40.0 6.0-36.0 6.0-34.0 6.0-32.0 6.0-31.0 6.0-29.0 6.0-29.0 6.0-27.0
22 559 6.0-45.0 6.0-42.0 6.0-38.0 6.0-36.0 6.0-34.0 6.0-33.0 6.0-31.0 6.0-30.0 6.0-28.0
24 610 6.0-48.0 6.0-44.0 6.0-40.0 6.0-38.0 6.0-36.0 6.0-35.0 6.0-33.0 6.0-32.0 6.0-30.0
26 660 6.0-50.0 6.0-46.0 6.0-42.0 6.0-40.0 6.0-38.0 6.0-37.0 6.0-34.0 6.0-33.0 6.0-31.0
28 711 6.0-52.0 6.0-48.0 6.0-44.0 6.0-41.0 6.0-40.0 6.0-38.0 6.0-36.0 6.0-34.0 6.0-33.0
30 762 7.0-55.0 7.0-50.0 7.0-46.0 7.0-43.0 7.0-41.0 7.0-40.0 7.0-37.0 7.0-36.0 7.0-34.0
32 813 7.0-57.0 7.0-52.0 7.0-48.0 7.0-44.0 7.0-43.0 7.0-41.0 7.0-39.0 7.0-38.0 7.0-36.0
34 864 7.0-59.0 7.0-54.0 7.0-49.0 7.0-46.0 7.0-44.0 7.0-43.0 7.0-40.0 7.0-39.0 7.0-37.0
36 914 8.0-61.0 8.0-56.0 8.0-51.0 8.0-48.0 8.0-46.0 8.0-44.0 8.0-42.0 8.0-40.0 8.0-38.0
38 965 8.0-63.0 8.0-580 8.0-52.0 8.0-49.0 8.0-47.0 8.0-46.0 8.0-43.0 8.0-41.0 8.0-39.0
40 1016 8.0-64.0 8.0-60.0 8.0-54.0 8.0-51.0 8.0-49.0 8.0-47.0 8.0-44.0 8.0-42.0 8.0-40.0
42 1067 8.0-66.0 8.0-61.0 8.0-56.0 8.0-52.0 8.0-50.0 8.0-48.0 8.0-45.0 8.0-43.0 8.0-41.0
44 1118 9.0-68.0 9.0-63.0 9.0-57.0 9.0-53.0 9.0-51.0 9.0-50.0 9.0-47.0 9.0-45.0 9.0-42.0
46 1168 9.0-70.0 9.0-64.0 9.0-58.0 9.0-55.0 9.0-53.0 9.0-51.0 9.0-48.0 9.0-46.0 9.0-44.0
48 1219 9.0-71.0 9.0-66.0 9.0-60.0 9.0-56.0 9.0-54.0 9.0-52.0 9.0-49.0 9.0-47.0 9.0-45.0
52 1321 9.0-73.0 9.0-67.0 9.0-61.0 9.0-57.0 9.0-55.0 9.0-53.0 9.0-50.0 9.0-48.0 9.0-46.0
56 1422 10.0-74.0 10.0-69.0 10.0-62.0 10.0-58.0 10.0-56.0 10.0-54.0 10.0-51.0 10.0-49.0 10.0-47.0
60 1524 10.0-75.0 10.0-70.0 10.0-63.0 10.0-59.0 10.0-57.0 10.0-55.0 10.0-52.0 10.0-50.0 10.0-48.0
64 1626 10.0-75.0 10.0-70.0 10.0-63.0 10.0-59.0 10.0-57.0 10.0-55.0 10.0-52.0 10.0-50.0 10.0-48.0
Pipe piles is a structural building material used to support and stabilize a building's foundation. When the soil below a building is loosely packed, it may not offer enough strength to keep the building stable over time. A pipe piling can be used to distribute the weight of the building deeper into the earth, where the soil is often more tightly packed. Pipe piles are also used to support exceptionally large or heavy buildings, where even standard soil cannot offer adequate support. Finally, a pipe piling may be required when the land area is too small to accommodate spread footers or foundations, forcing buildings to dig deeper to achieve sufficient ground stability.
Engineers and installers determine the placement for each pipe pile based on the building loads at various locations. A very heavy load, such as a piece of industrial equipment, may need to sit directly over a pile to ensure adequate support. When building loads are evenly distributed, installers may use a concrete pile cap to support the building. This allows the pipe pilings to be equally spaced below the building, then connected together with the pile cap to act as a large foundation system.
Piles are driven into the ground using large machines known as pile drivers. These machines contain hydraulic systems which exert extremely high levels of force to drive the piles into the ground. By driving the piles directly into the soil without drilling holes first, the soil itself helps to support and stabilize the piles. As the pile is driven underground, the soil is displaced, which increases friction and pressure around the pile to hold it in place.
Pipe Piles have been used extensively as foundation piles for power stations, high-rise buildings, civil engineering works, bridges, marine structures, harbours, etc.
Each pipe piling must be carefully chosen based on building forces, soil conditions and local building codes. A geotechnical engineer can test the soil to determine whether piles are needed. The structural engineer then determines the size and material needed for each pipe piling, as well as the required depth. When a single pipe is not long enough to reach this depth, piles may be joined together using butt welds or splicing sleeves
Foundation piles for jetties, offshore platforms and LNG terminals
Mooring piles, dolphins, etc.
Foundation piles for bridges and onshore foundations
Struts in building pits
DSAW Pipe Piling
Double Submerged Arc Weld pipe (DSAW) is created through a welding process in which the welding arc is immersed in flux at the time of welding. Double welds (both inside and outside the pipe) are required to manufacture this pipe, and generally each weld is completed separately. DSAW pipe is normally produced in sizes from 24” through 56” OD and wall thicknesses from .312" through 2".
Spiralweld Pipe has a joint running along it's entire length in a spiral form. Due to the manufacturing process, a wide variety of diameters can be produced. The length range is infinite and is determined only by the customer's transportation budget.
SAW PIPE Production Process
Submerged arc welded (SAW) large line pipe derives its name from the stage in the production process wherein the welding arc is submerged in flux while the welding occurs. The flux protects the steel in the weld area from impurities found in the air when heated to welding temperatures. Double submerged arc welded (DSAW) large line pipe requires both inside and outside welds, which are accomplished in separate processes, hence the “double” prefix. DSAW encompasses both longitudinally welded SAW (LSAW) and helical (or spiral) welded SAW (HSAW).
LSAW large line pipe is most often produced using either the pyramid rolls method (also known as the rolled and welded method) or the U&O method (also known as the “U O-E” method). The difference between these two processes exists only in the method of forming the steel cylinder. The pyramid rolls method begins with three rolls arranged in a pyramidal structure, between which the steel plate is pressed until it is formed into a cylinder – the time required depends on the grade and thickness of the plate. In the U&O method, the cylinder is first formed into a U shape using a “U” press, then curled into an O shape (i.e., a cylinder) using an “O” press. Under this method, the “E” in the U-O-E descriptor signifies the press process in which the pipe is trade (or “stitch”) welded until further SAW welding is performed.
Once formed, the cylinder is then welded both from the inside and the outside longitudinally along the length of the cylinder using the SAW process, with up to five welding wires, which in the end results in a welded pipe.
Stages in the LSAW production process typically include: cutting and baiting the steel into strips (“skelp”); pre-bending; forming; stitch and pre-welding; internal and external SAW processing; finishing; straightening; cold expanding (for yield strength); demagnetization; seam removal, and bevelling (depending on the order in question).
HSAW (or “spiralweld”) large line pipe is characterized as a steel pipe having a DSAW seam the entire length of the pipe in a spiral form. HSAW is produced using hot-rolled coil that is formed into a hollow cylinder by twisting the skelp as it is unrolled (in the same manner that the cardboard core in a roll of paper towel is formed) and then welded as the edges come together using an automated SAW process both inside the cylinder and outside the cylinder. The end product is a welded pipe.
Stages in the HSAW production process typically include: de-coiling and leveling; skelp end welding for continuous rolling; edge trimming and bevelling; forming and tack welding; cutting to length; skelp and repair welding; inside cleaning of pipe; internal and external SAW; further inside cleaning; weld seam removal at pipe ends; and beveling of pipe ends.
Both LSAW and HSAW large line pipe production processes also comprise a number of quality control steps including, but not limited to, the following: skelp and edge ultrasonic testing; sampling and destructive testing; inspection of SAW; tack weld inspection; hydrostatic testing; ultrasonic testing; x-ray weld inspection/filmless radiography; final inspection; and generation of certificates. The complainant employs both the LSAW process and the HSAW process for its production of large line pipe.
 Using the U&O method, large line pipe is generally produced in 40-foot lengths (commonly known as “double random lengths” or “DRL”). Using the pyramid roll method, however, large line pipe is most often produced in 20-foot lengths (“single random lengths” or “SRL”) or shorter; this may require producers to girth weld multiple sections together to achieve greater lengths, as needed. Using the spiral weld method, large line pipe can be rolled into exact lengths up to approximately 115 feet (including “triple random lengths”/“TRL” of 60 feet and “quadruple random lengths”/”QRL” of 80 feet).
Options and Accessories
Interior and exterior weld beading
Lifting holes, shear rings & end covers
Additional modifications (brackets, tongue plates etc) also available
Marine and Jetty Piling
Piling is an essential element of the construction process, regardless of whether the building is taking place on land or offshore. Due to our longstanding experience, we have an unmatched knowledge of the Swan River and its seabed conditions. Our employees have inherited the collective knowledge and experience of over 50 years of construction operations.
WHAT IS PILING?
Piling forms the basis of construction, including marine construction, as it provides the fundamental support needed for any kind of structure to be built. Piling is the procedure of setting deep foundations into the ground, usually using wood, steel or concrete. This creates a robust and stable base for construction to commence.
Marine piling is the process of building deep foundations into the ground below sea level to support buildings and structures that are offshore. There is a great level of complexity involved when piling underwater, which is why it’s imperative that only certified professionals undertake marine piling. At Jetty and Marine Constructions, we’re not only licenced and qualified to conduct marine and jetty piling but we’ve also had decades of experience piling in Western Australian waters, meaning we’re very well acquainted with the ground conditions.
OUR MARINE PILING SERVICES:
At Jetty and Marine Constructions, we’re qualified and certified to conduct any marine piling works, this means that we can pile any structures that need to be installed over the water. We offer a range of marine piling services and can customize our piling solutions to fit your construction project needs. Our jetty and marine piling includes:
Piles of up to 800mm in diameter
Although we can construct piles for any structure over the water, our most common piling projects include:
New marina floating pontoons
Piles for general anchorage of vessels and other structures
Tubular piles are tubular pipes used for piling purposes,which are also called steel piles,piping tubes,or tubular piling. Tubular piles are normally large diameter piles because bigger bending moment are required in lots of cases.
Tubular piling are available in numerous European and US steel grades and can be coated on request and are provided with C9 connectors. Steel piles are the main retaining elements of the combined wall, carrying horizontal loads from soil and water pressures and vertical foundation loads. The intermediary Z-type sheet piles transfer horizontal loads to the tubular piles.Piling tubes are manufactured in a range of materials, from standard carbon steel to high tensile steel, and in all thicknesses to suit specified design. Our piling designs are well proven in quay walls and as the backbones of floating structures. Wider applications include foundation works and construction pipes, industrial pipeline networks, communications infrastructure, and machinery.
The tubular combined wall not only service as the retaining wall member, resisting horizontal loads, but also serve as bearing pile which resist vertical loads. The OZ sheet pile can be shorter than the tubular piles and only have the functions of earth retaining and load transfer. Nowadays the interlocks used in the combined piles have many choices on the market, C9 C14 are the most traditional sheet piling accessory.Further fabrications, like piling shoes,lifting ligs, weld beads, beveled ends, corner sections, paintings...etc we can all do in our workshops.SGS or BV Inspection report is normally supplied.
Ø With our pipe pile mill strategically located near the port and our strong steel pile production ability, No limit on tubular pile dimensions, This is especially important for deep foundations,quay wall, cofferdam,Jetty construction. The biggest tubular pipes we have produced, length up to 100m,diameter up to 3m.Any steel grade,X70 or S460 or A690,as long as you name it, we will produce for your steel piles. Our SSAW pipe machines can produce up to 25mm thickness pipe piling, our LSAW machines can produce up to 100mm thickness piling pipes.
Ø Our steel piling factory will produce the required sheet piles sizes, and corner sections as well. So that we will ship with tubular piles in one shipment, you just need to install them at jobsites.
Ø Further fabrications, like piling shoes, lifting ligs, weld beads, beveled ends, corner sections, paintings...etc we can all do in our workshops.SGS or BV Inspection report is normally supplied.
Our inhouse painting facilities allows for any kind of anti-corrosion protection: Painting, Petrolatum Tapes, Galvanizing.
Pipe piles are produced from different steel grade for wide applications, for example, foundation pipes, king pile, monopile, bearing pile, pipe pile wall, slope stabilization, pipelines, deep foundation, and struts etc.
Sheet pile interlocks
Factory made L& T clutches
Small pipe connectors
Sheet pile welded on pipes
Pipe driving shoes
For floating fenders
For pipe-pipe combiwall
Interior and exterior weld beading
Additional modifications (brackets, tongue plates etc) also available
A chill ring includes a cylindrical non-consumable base metal ring having an outside diameter sized to fit adequately inside the diameter of the pipe end to be welded.
Conical points are used to push the earth aside and maintain grinding. On rough surfaces, the point distributes the load around the entire pipe, rather than focusing the shock on only a section.
A open-end cutting shoe is an exceptionally tough, heat-treated cast steel shoe with a ledge to ease driving. Use of a cutting shoe protects the pipe end and makes it possible to use a thinner pipe.
Pipe caps are available in all standard sizes ranging from 8 5/8" to 72".
Pipe piling splicers are available in all pipe sizes. Pipe splicers help ease alignment of pipe and drive it with no welding required.
API 2B Specification for the Fabrication of Structural Steel Pipe- ASTM 572 Gr.50, EH36TM, DH36, DH36TMZ
API 5L PSL1/PSL 2 Line Pipe: Gr. B X42, X46, X52, X56, X60, X65, X70, X80/BM.X42M,X46M,X52M,X60M,X65M,X70,X80M
AS 1163 Structural Steel Hollow Sections-C250,C250L0,C350,C350L0,C450,C450L0
AS 1579 Arc-welded steel pipes and fittings for the piling purpose
ASTM A135 Standard Specification for Electric-Resistance-Welded Steel Pipe
ASTM A139 CHIMNEYS AND VENTILATION DUCTS for air and dust filtering systems, and smoke evacuation, PILLARS for ski chair-lifts and bridges
ASTM A252 FOUNDATION PILES for soil consolidation, marine wharfs-Grade 1,2,3ASTM A500 Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
BS 3601 Steel Pipe and Tubes for Pressure Proposes Carbon Steel: Ordinary Duties- Gr. 360,Gr. 430,
BS 7191 All Specification for Weldable Structure Steels for Fixed Offshore Structures
CSA Z245.1 Steel Pipe- Category I, II, III-241,290,359,386,414,448,483,550,620,690,825
DIN 1626 Welded circular tubes of non-alloy steel with special quality requirements-St. 37.0,St44.0, St.52.0
EN 10219-1 Cold formed welded structural hollow sections of non-alloy and fine grain steels-S275,S275J0H,S275J2H,S355,S355J0H,S355J2H,S390,S390J0H,S390J2H,S415,S415J0H,S415J2H,S455,S450J0H,S450J2H
JIS G 3444 Carbon Steel Tubes for General Structural Purpose- STKR 90,400,490,500,540
JIS A5525 Steel Pipe Pile-SPS290,SPS400,SPS490,SP500,SPS500
KS F4602 Steel Pipes Piles
KS F4605 Steel Pipe Sheet Pile
3. Coating Specifications
Fusion Bonded Epoxy – Fusion Bond Epoxy is a powder epoxy thermosetting coating applied for anticorrosion protection to steel pipelines. The pipe is first blast cleaned and heated. Then epoxy powder is spray applied by electrostatic guns to melt and form a uniform layer that hardens within a minute from application. Utilizing industry accepted materials supplied by manufacturers such as 3M, DuPont, and Valspar, the facility can apply FBE in a wide range of thickness to cost effectively meet any project specifications.
Fusion Bonded Epoxy with Abrasion Resistance Overcoating (FBE/ARO) – Utilizing two completely separate powder systems, the facility can produce FBE with an ARO at unprecedented processing speeds using industry accepted materials such as 3M 6352, DuPont 7-2610, and Lilly 2040.
Fusion Bonded Epoxy with High Temperature Resistant Overcoating – Utilizing two completely separate powder systems, the facility can produce FBE with a high operating temperature resistant overcoating such as DuPont’s Nap-Gard Gold and 3M’s 6258.
Fusion Bonded Epoxy with Zap-Wrap Overcoating – The facility is capable of processing line pipe with connections and of applying the Zap-Wrap abrasion resistance overcoating to the ends of each pipe.
ASTM A950: Standard Specification for Fusion-Bonded Epoxy-Coated Structural Steel H-Piles and Sheet Piling.
ASTM A972: Standard Specification for Fusion-Bonded Epoxy-Coated Pipe Piles.
CSA-Z245.20 Standard for External Fusion Bond Epoxy Coating for Steel Pipe
AS 3862 Standard Specification for External Fusion-Bonded Epoxy Coating for Steel Pipes
AWWA C213 Standard for Fusion Bonded Epoxy Coating for the Interior and Exterior of Steel Water Pipelines.
EN 10289 Steel Tubes and Fittings for Onshore and Offshore Pipelines-External Liquid Epoxy and Epoxy-Modified Coating
ISO 21809-2 Petroleum and natural gas industries-External coatings for buried or submerged pipelines used in pipeline transportation systems-Part 2: Fusion-bonded epoxy coatings
ISO 12944 Paints & Varnishes – Corrosion Protection of Steel Structures by protective paint system (parts 1 – 8)
ISO 20340 Paints and varnishes – Performance requirements for protective paint systems for offshore and related structures
ISO 15741: Paints and Varnishes - Friction-Reduction Coatings for the Interior of On-and Offshore Steel Pipelines for Non-Corrosive Gas.
NACE RP0394-2002: Application, Performance, and Quality Control of Plant-Applied, Fusion-Bonded Epoxy External Pipe Coating.
Coating Material Applied
3M: SK 134, SK6233, SK6352 Toughkote, SK 314, SK 323, SK 206N, SK 226N, SK 6251 DualKote SK-6171, SK 206P, SK226P,
3M Internal Coatings: Coupon EP2306HP
DuPont: 7-2500, 7-2501, 7-2502, 7-2508, 7-2514, 7-2803, 7-2504 Nap Gard Gold 7-2504, Nap Rock: 7-2610, 7-2617 FBE Powders
DuPont: Repair Kits; 7-1631, 7-1677, 7-1862, 7-1851
DuPont Internal Coatings: 7-0008, 7-0010, 7-0014, 7-0009SGR, 7-0009LGR, 7-2530, 7-2534, 7-2509
Akzo Nobel: Interzone 485,Interzone 505,Interzone 954,Internline 876 Seal Coat
Denso: 7200, 7900 High Service Temperature Coatings
Internal Liquid Epoxy: Powercrete Superflow
|Standard Met︰||Offshore products
Steel pipes and cones for Legs, Bracings, Piles and Caissons
Pre-fabricated Bracings, including profiling
Pre-fabricated Sleeves and Conductor Guides
Complete Monopiles and Transition Pieces*
Piles for Jackets and Tripods*
Point-to-Point Construction Service
Installation tools and equipment (Followers, Spreader Bars, Ballast Weights etc.)
Riser Pipes and Bends including all kinds of coatings
EN 10225 355,API 2H,API 2W,API 2Y GR.50 STEEL PLATE SPECIFICATION
EN 10225 460-API 2H-2W-2Y GR.60 STEEL PLATE SPECIFICATION